🔬 Technical Specifications

Complete engineering data, performance standards & SUDS compliance for resin bound driveways. Professional-grade specifications for architects, engineers & contractors.

🏗️ BBA Approved
🌊 SUDS Compliant
🧪 Lab Tested
📋 CE Marked
⚡ 25+ Year Lifespan
Materials Performance SUDS Installation Testing Comparison

Material Specifications

Detailed technical data for all resin bound driveway components

🧪

Polyurethane Resin

Type Two-component UV-stable polyurethane
Tensile Strength ≥20 N/mm² (BS EN ISO 527)
Elongation at Break 15-25% (BS EN ISO 527)
Shore A Hardness 75-85 (BS EN ISO 868)
Operating Temperature -40°C to +80°C
UV Stability <5% color change over 25 years
Application Ratio 7% by weight of aggregate
🪨

Natural Aggregates

Size Range 2-5mm (standard), 1-3mm (fine)
Shape Rounded to sub-angular
Los Angeles Value <25 (BS EN 1097-2)
Moisture Content <0.2% by weight
Fines Content <1% passing 0.063mm
Density 2.4-2.8 g/cm³
Colors Available 20+ natural shades
🏗️

Sub-base Materials

Standard Depth 150mm MOT Type 3
Heavy Duty Depth 200-300mm engineered
Permeability ≥10⁻⁴ m/s infiltration
Void Ratio 30% minimum storage
CBR Value ≥15% after soaking
Compaction 95% maximum dry density
Geotextile High-strength separation membrane
📏

Application Specifications

Surface Thickness 18mm ±2mm (vehicle areas)
Pedestrian Areas 15mm ±2mm minimum
Mixing Time 3-5 minutes forced-action
Working Time 20-30 minutes at 20°C
Initial Cure 4-6 hours (foot traffic)
Vehicle Traffic 24-48 hours
Full Cure 7 days complete hardness

Performance Standards

Proven durability and performance metrics from independent testing

850+
Drainage Rate
litres/m²/minute
25+
Design Life
years
-40°C
Min Temperature
to +80°C
20
Tensile Strength
N/mm² minimum
100+
Freeze-Thaw
cycles resistance
55+
Slip Resistance
SRV when wet

🏆 Certified Performance Standards

All performance data verified through independent testing to British and European standards. Our systems exceed minimum requirements by 20-40% in all key performance areas, ensuring reliable long-term performance in Hampshire's challenging climate conditions.

🌊 SUDS Compliance & Environmental Performance

Meeting and exceeding sustainable drainage requirements

SUDS Performance Calculator

✅ SUDS Requirements Met

  • Minimum 15mm/hour infiltration rate (we achieve 850+ L/m²/min)
  • Natural groundwater recharge
  • Water quality improvement through filtration
  • Reduced peak flow rates during storms
  • No planning permission required

📊 Technical Performance Comparison

How resin bound compares to other driveway materials on key technical metrics

Technical Specification Resin Bound Concrete Asphalt Block Paving
Permeability (L/m²/min) 850+ 0 0 200-400
Design Life (years) 25+ 15-20 10-15 20-25
Crack Resistance Excellent Poor Poor Good
Temperature Range -40°C to +80°C -20°C to +50°C -10°C to +40°C -30°C to +60°C
UV Stability Excellent Good Poor Excellent
Slip Resistance (SRV) 55+ 45-55 25-35 50-65
Maintenance Frequency Annual clean 5-year repair 3-year reseal Constant weeding
Load Capacity (tonnes) 32+ (with sub-base) 40+ 20-30 25-35

🏆 Resin bound leads in 6 out of 8 key performance categories

Installation Specifications

Professional installation requirements and quality control standards

🌡️

Environmental Conditions

  • Ambient Temperature: 5°C to 30°C
  • Surface Temperature: 3°C above dew point
  • Relative Humidity: <85%
  • Wind Speed: <15 mph
  • Precipitation: Dry conditions 6+ hours
  • Substrate Moisture: <4% moisture content
⚙️

Equipment Requirements

  • Mixer: Forced-action (Baron F110 or equivalent)
  • Weighing: ±1% accuracy scales
  • Trowels: Specialist resin application tools
  • Compaction: Vibrating plate compactor
  • Testing: Permeability test equipment
  • Protection: Weather protection systems
📋

Quality Control

  • Mix Ratios: ±2% tolerance monitoring
  • Thickness: 18mm ±2mm verification
  • Drainage Test: 10% area coverage
  • Core Sampling: 75mm diameter samples
  • Photo Documentation: Complete process record
  • Compliance Certificates: Full material traceability
🔍

Performance Testing

  • Permeability: BRE Digest 365 method
  • Bond Strength: Pull-off test (1.5 N/mm² min)
  • Surface Regularity: 3m straight edge (±6mm)
  • Compressive Strength: 30 N/mm² at 7 days
  • Skid Resistance: Pendulum test (SRV 55+)
  • Color Consistency: Visual and instrumental

⚠️ Critical Installation Requirements

Failure to meet these specifications will void warranties and may result in premature failure. Only BBA-approved installers with certified equipment should attempt installation. DIY installation is strongly discouraged due to the precision required in mixing ratios and application techniques.

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